Ocelflex Industries - Flexible Composite Hose

Composite Hoses

Exceeds - BS EN 13765 / 13766

What is a Composite Hoses?

Composite hose is a flexible conduit designed for transferring fluids, including gases and liquids. It's constructed from multiple layers of different materials, which typically include thermoplastics, polypropylene fabrics, and wire helix reinforcements. This multi-layered structure gives the hose its unique properties and sets it apart from other types of hoses.
With their exceptional versatility, durability, and efficiency, composite hoses have emerged as a reliable solution for fluid transfer. As a leading manufacturer of composite hoses, Ocelflex offers a wide range of composite hoses for various operations. Let’s understand some advantages of using composite hoses :

Versatility : Composite Hoses can be customized to meet specific requirements, whether it's temperature resistance, electrical conductivity, or fire safety. This means they can handle a wide range of substances, temperatures, and pressures, making them suitable for various industries and applications.
Wide use : Composite Hoses over the years has found its application in various industries – Chemical, Pharmaceutical, Petrochemical, Oil and Gas, Food Processing, Marine and Aviation industries.
Feature rich : Ocelflex designed composite hoses offer several benefits like supreme chemical resistance, superior flexibility, durability, wide temperature range, leak free design, good electrical continuity, long shelf life and light weight.

Partner with us today, and experience the incredible applications of composite hoses that can revolutionize your industrial processes of using flexible hoses for fluid transfer.

Standard Duty "SD-CompOcel" Composite Hose

Fuel ( Oil & Petroleum ), Marine, Dockside and Chemical ( Light and corrosive ) Composite Hose

Any hose fittings such as Flanges, Unions, Pipes, Threaded Connections and Camlock and Quick Release Couplings can be crimped or swaged. At Ocelflex, composite hose with a PTFE layer can also be designed to have end fittings which are Tufted or Flared. For more information about the type of end fittings refer the bottom of the page.

Standard Duty "SD-CompOcel" are designed for medium duty applications suitable for suction, discharge and transfer of fluids like
Fuel, oil and lubricants like gasoline, diesel, petroleum, black oils;
Chemicals such as acids, alkalis, aldehydes;
Certain corrosive and aggressive chemicals like acids, alkalis, MTBE, chlorinated hydrocarbon, alcohols;
Superior quality Aviation Fuel.

Dimensions

Inner Diameter ranges from 1 1/4 inch to 4 inch.
Lengths are manufactured upto 20 meters, depending upon the diameter.

Temperature

Suitable for minimum temperature of - 30 ℃ and maximum temperature of upto 80 ℃.

Working Pressure

Depending upon the diameter, "SD-ComOcel" Composite hoses can withstand upto 10 / 15 bar.

Material

Inner Wire: This is the innermost layer that provides structural support to the hose. It's often made from galvanized steel or stainless steel, depending on the application.
Layers of Fabric and Film: These layers are made from various materials such as polypropylene, polyester, or PTFE. They provide chemical resistance and ensure the safe transportation of fluids.
Outer Wire: This layer provides additional support and protects the hose from external damage. Like the inner wire, it can be made from galvanized steel or stainless steel.
Cover: This is the outermost layer of the hose, designed to protect against environmental factors like UV radiation, abrasion, and weathering.

Technical Details

Use the below links to download the datasheets

Sheet Code
Technical Datasheet
Catalogue
Installation Instruction

Variations

For Composite Hoses, every application requires a unique construction and versatile design. Depending upon the type of applications, as a market leader, Ocelflex offers numerous composite hose products designed to internationally accepted standards. Here is a list of the more commonly used Standard Duty Composite Hoses which we offer.

Series - SD-CompOcel - OC100C
Standard Duty - Oil Suction & Discharge Composite Hose

   Design Standard : EN 13765 Type 2 : 2010
   Diameter : From 1 1/4 inch to 4 inch
   Lengths : Maximum lengths of upto 20 meters

Oil SD-CompOcel OC100C Composite Hose is used for suction and discharge of fuel, oil and lubricants like gasoline, paraffin, black oils, high speed diesel, lubricating oil, petroleum and 100% aromatics.

Series - SD-CompOcel - OC200C
Standard Duty - Chemical Suction & Discharge Stainless Steel Composite Hose

   Design Standard : EN 13765 Type 2 : 2010
   Diameter : From 1 1/4 inch to 4 inch
   Lengths : Maximum lengths of upto 20 meters

Chemical SD-CompOcel OC200C Stainless Steel Composite Hose is used for suction and discharge of non corrosive acids, alkalis, aldehydes and aromatics.

Series - SD-CompOcel - OC300C
Standard Duty - Chemical Suction & Discharge PTFE Composite Hose

   Design Standard : EN 13765 Type 2 : 2010
   Diameter : From 1 1/4 inch to 4 inch
   Lengths : Maximum lengths of upto 20 meters

Chemical SD-CompOcel OC300C PTFE Composite Hose is used for suction and discharge of chemicals which are aggresive or corrosive but resistant to PTFE, such as corrosive acids, alkalis, MTBE, Chlorinated hydrocarbons, 100% aromatics and alcohols.

Series - SD-CompOcel - OC400C
Standard Duty - Aviation Fuel Suction & Discharge Composite Hose

   Design Standard : EN 13765 Type 2 : 2010
   Diameter : From 1 1/4 inch to 4 inch
   Lengths : Maximum lengths of upto 25 meters

Aviation Fuel SD-CompOcel OC400C Composite Hose is used for suction and discharge of pure aviation fuel, oil and lubricants like kerosene, diesel, lubricating oil and 100% aromatics.

Receive a quote for your requirement of Standard Duty Composite Hose.

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To discuss your hose or expansion joint requirements, complete our convenient form and we’ll get in touch with you at the earliest.

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With more than 35 years of experience in manufacturing hoses and expansion joints, at Ocelflex, we have sufficient inventory and manufacturing capability to meet your crucial timeline. Just inform us of your need for Express manufacturing when sending us your requirement.

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Heavy Duty "HD-CompOcel" Composite Hose

Fuel ( Oil & Petroleum ), Marine, Dockside, Chemical and High Temperature Composite Hose

Heavy Duty "HD-CompOcel" are designed for heavy duty applications suitable for large suction, discharge and transfer of fluids like
High Pressure Fuel, oil and lubricants like gasoline, diesel, petroleum, black oils;
High Pressure Standard chemicals such as acids, alkalis, aldehydes;
High Pressure corrosive and aggressive chemicals like acids, alkalis, MTBE, chlorinated hydrocarbon, alcohols;
Fluids at high temperature such as bitumen and tar.

Dimensions

Inner Diameter ranges from 4 inch to 10 inch.
Lengths are manufactured upto 20 meters, depending upon the diameter.

Temperature

Suitable for minimum temperature of - 30 ℃ and maximum temperature of upto 80 ℃.

Working Pressure

Depending upon the diameter, "SD-ComOcel" Composite hoses can withstand upto 14 / 18 bar.

Material

Inner Wire: This is the innermost layer that provides structural support to the hose. It's often made from galvanized steel or stainless steel, depending on the application.
Layers of Fabric and Film: Multiple layers of various materials such as polypropylene, polyester, or PTFE. They provide chemical resistance and ensure the safe transportation of fluids.
Outer Wire: This layer provides additional support and protects the hose from external damage. Like the inner wire, it can be made from galvanized steel or stainless steel.
Cover: This is the outermost layer of the hose, designed to protect against environmental factors like UV radiation, abrasion, and weathering.

Technical Details

Use the below links to download the datasheets

Sheet Code
Technical Datasheet
Catalogue
Installation Instruction

Variations

Series - HD-CompOcel - OC600C
Heavy Duty - Oil Suction & Discharge Composite Hose

   Design Standard : EN 13765 Type 3 : 2010
   Diameter : From 4 inch to 10 inch
   Lengths : Maximum lengths of upto 20 meters

Oil HD-CompOcel OC600C Composite Hose is used for suction and discharge of medium to high pressure fuel, oil and lubricants like gasoline, paraffin, black oils, high speed diesel, lubricating oil, petroleum and 100% aromatics.

Series - HD-CompOcel - OC700C
Heavy Duty - Chemical Suction & Discharge Stainless Steel Composite Hose

   Design Standard : EN 13765 Type 3 : 2010
   Diameter : From 4 inch to 10 inch
   Lengths : Maximum lengths of upto 20 meters

Chemical HD-CompOcel OC700C Stainless Steel Composite Hose is used for suction and discharge of medium to high pressure non corrosive acids, alkalis, aldehydes and aromatics.

Series - HD-CompOcel - OC800C
Heavy Duty - Chemical Suction & Discharge PTFE Composite Hose

   Design Standard : EN 13765 Type 3 : 2010
   Diameter : From 4 inch to 10 inch
   Lengths : Maximum lengths of upto 20 meters

Chemical HD-CompOcel OC800C PTFE Composite Hose is used for suction and discharge of medium to high pressure chemicals which are aggresive or corrosive but resistant to PTFE, such as corrosive acids, alkalis, MTBE, Chlorinated hydrocarbons, 100% aromatics and alcohols.

Series - HD-CompOcel - OC900C
Heavy Duty - High Temperature Suction & Discharge Composite Hose

   Design Standard : Customised to application requirement
   Diameter : From 1 inch to 3 inch
   Lengths : Maximum lengths of upto 25 meters

High Temperature HD-CompOcel OC900C Composite Hose is used for suction and discharge of of hot bitumen, tar and certain chemicals upto 180 °C.

Receive a quote for your requirement of Heavy Duty Composite Hose.

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To discuss your hose or expansion joint requirements, complete our convenient form and we’ll get in touch with you at the earliest.

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Cryogenic Based - Liquified Petroleum Gas, Liquified Natural Gas Composite Hose

Extreme low temperature resistant Composite Hose for LNG / LPG suction & discharge

These composite hoses are a type of flexible hose specifically designed to handle cryogenic fluids — substances that are kept at extremely low temperatures, typically below -150 degrees Celsius.
These hoses are constructed from multiple layers of materials, including thermoplastics and wire helix reinforcements, which can withstand the extreme cold of cryogenic conditions.
The construction of cryogenic composite hoses is similar to standard composite hoses but with added features to handle the extreme cold. The innermost layer, or tube, is made from a material that remains flexible and durable even at very low temperatures. This is surrounded by layers of insulation to prevent heat transfer and maintain the temperature of the transferred fluid.
The outer cover is designed to resist cracking and damage due to the cold.

Dimensions

Inner Diameter ranges from 1 inch to 3 inch.
Lengths are manufactured upto 5 meters, depending upon the diameter.

Temperature

Suitable for minimum temperature of - 196 ℃ and maximum temperature of upto 50 ℃.

Working Pressure

Depending upon the diameter, these composite hoses can withstand upto 10 bar.

Material

Inner Wire: This is the innermost layer that provides structural support to the hose. It's often made from stainless steel, depending on the application.
Layers of Fabric and Film: Multiple layers of various materials such as polyamide fabric and film, polyester.
Outer Wire: This layer provides additional support and protects the hose from external damage. Like the inner wire, it is made of stainless steel.
Cover: This is the outermost layer of the hose, is composed of Polyester / Polyamide fabric layers.

Technical Details

Use the below links to download the datasheets

Sheet Code
Technical Datasheet
Catalogue
Installation Instruction

Variations

Cryogenic Composite hoses find application in industries where cryogenic fluids need to be transported safely and efficiently.

Series - CY-CompOcel - OC500C
LPG / LNG Cryogenic Suction & Discharge Composite Hose

   Design Standard : EN 13766 Type 1 : 2010
   Diameter : From 1 1/2 inch to 10 inch
   Lengths : Maximum lengths of upto 20 meters

LPG / LNG CY-CompOcel OC500C Composite Hose is used for suction and discharge of LPG, CNG, propane, bromide, liquid nitrogen, refrigerant gas and other such cryogenic fluids.

Receive a quote for your requirement of LPG / LNG Cryogenic Composite Hose.

Let our experts help you!
To discuss your hose or expansion joint requirements, complete our convenient form and we’ll get in touch with you at the earliest.

Send us a query or Request a quote

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STANDARD DELIVERY
EXPRESS MANUFACTURING - URGENT

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Hose Assemblies

At Ocelflex, we manufacture hose fittings as per International standards and custom requirements. As most of the flexible hose assemblies are manufactured inhouse, we are able to maintain strict inspections related to the quality of the hose fittings. From raw material to release of consignment, all information is recorded to quality purposes.

The end connections or fittings of the flexible hoses can be made up of Stainless Steel, Mild Steel, Brass and other materials as required by the application. Depending upon the material, the hose fittings can be crimped or swaged to Composite Hoses.
Read below a list of the flexible hose assemblies which are more frequently used, click on any to get more information about the design standard, material and sizes manufactured.