PTFE Expansion Joints
Two, Three and Four and Triple Corrugated PTFE Expansion Joints. Click to know.
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Polytetrafluoroethylene (PTFE) is an engineered fluoropolymer, and has numerous applications. It is a thermoplastic polymer and has exceptional resistance to a wide variety of chemicals.
In addition to chemical resistance, PTFE hoses provide excellent thermal stability, performing reliably across a broad temperature range—from cryogenic conditions to high-temperature environments. The integration of stainless steel braiding further enhances pressure handling capability while maintaining flexibility, making them ideal for applications involving dynamic movement, vibration, or tight routing constraints.
Ocelflex offers its specialised LissoFlon™ and ConvuFlon™ PTFE Hose Series manufactured with 100% vigin PTFE granules and 92% braid coverage for heavy duty applications and easy maintainance.
why industry experts choose Ocelflex' PTFE hoses.
| Easy Cleaning & Maintanance |
Ocelflex's wide angle design ensures efficient flow and easy cleaning specially in hygienic industrial applications. Our hoses offer extremely low coefficient of friction (0.05 to 0.20) resulting in a non-stick surface. |
| Excellent Weather & UV Resistance |
Water absorption of Ocelflex's PTFE hose is negligible, less than 0.01% by ASTM test. Additionally our hoses are designed to withstand UV exposure, moisture, or harsh environmental conditions, making it suitable for outdoor and coastal applications. |
| Non-Toxic & Food Grade Compatibility |
PTFE by itself is chemically inert and is FDA-approved for food and pharmaceutical use. Additionally, we manufacture hoses using 100% virgin PTFE granules which ensure that no odour or taste is imparted in the inner media. |
| Excellent Weather & UV Resistance |
Due to its resistance to wear, corrosion, and degradation, PTFE hoses last significantly longer than conventional hose materials, reducing maintenance and replacement costs. PTFE will not deteriorate if used within the operating conditions and has excellent shelf life, practically unlimited. |
| Superior Flexibility & Vibration Resistance |
Ocelflex' PTFE hoses have a precision controlled wall thickness and pitch making it highly resistant to fatigue caused by continuous flexing and vibration, making them suitable for dynamic applications and extending service life |
suitable for a extreme temperatures.
| CONDITION | TYPICAL RANGE |
| Cryogenic, Normal and Medium Temperature Application | - 70 °C to - 260 °C |
preffered for vacuum and high pressure applications
| VACUUM | PRESSURE |
| For Full Vacuum and suction - 0.9 bar abs | Working Pressure upto 200 bar with thick wall design |
Chemical, Petrochemical,
Oil and Gas
Pharmaceutical Industry
Food & Beverage Industry
Automotive Industry
Water Treatment & Environmental Industry
Bulk Handling & Industrial Processing
Ocelflex' Smooth bore PTFE Hose are designed with a uniform, smooth inner core, providing an exceptionally straight flow path for fluids and gases and ensuring minimum porosity. These non metallic hoses are available in long lengths upto 50 mtrs. Plain PTFE Hoses is excellent for applications in which minimum flexing or movement is required but better cleanablity is necessary.
To enhance mechanical strength and pressure handling, smooth bore PTFE hoses are typically reinforced with a high tensile stainless steel wire braid or additional reinforcements. This reinforcement allows the hose to withstand high internal pressures while maintaining flexibility for ease of installation in compact or dynamic systems.
Smooth Bore PTFE Hose, often referred to as Smooth Bore Teflon® hoses, offers maximum flow, along with average flexibility. It is plain and smooth from inside and outside, without convolutions. So it can be easily cleaned from inside.
Heavy gauge high tensile Stainless Steel wire is used for external braiding, which provides increased pressure rating and external resistance of the hose from corrosive chemicals.
Compared to convoluted PTFE hoses, smooth bore hoses are preferred where maximum flow efficiency, easy cleaning, and minimal particle entrapment are critical. They provide a reliable, long-lasting solution for industries that demand both performance and purity.
Ocelflex offer specialized Tafted or Tufted or Flared Smooth bore PTFE Hose end connections ensuring a single piece PTFE lining, no-contact of inner media with any metal surface and leak proof connections.
We manufacture stainless steel braided ptfe hoses with Inner Diameter ranging from 1/4 inch ( DN 6 ) to 1.5 inch ( DN 40 ).
We can manufacture Smooth Bore PTFE Hoses of customised lengths for any size. Lengths are manufactured upto 50 meters for smaller sizes and upto 20 meters for larger sizes.
Suitable for minimum temperature of - 60 ℃ and maximum temperature of upto 260 ℃.
Ocelflex's PTFE smooth bore hoses can withstand upto 100 bar pressure rating and full vacuum conditions.
Inner Tube Material :
Polytetrafluoroethylene (PTFE ) virgin granules.
Outer Reinforcement Material :
Stainless Steel 304 (1.4301), Stainless Steel 304L (1.4307)
Stainless Steel 316 (1.4401),
Stainless Steel 316L (1.4404)
Polypropylene ( PP ), Carbon Fiber
ISO 8031 : 2020, FDA 21 CFR 177.1550
As the inner diameter of Smooth Bore PTFE Hoses increase, the flexibility reduces. For particular smaller lengths the flexibility in larger diameters is very less. So for larger diameters, plain PTFE hose provides minimum flexibility, and behaves as a rigid pipe. In order to increase the flexibility, Convoluted PTFE hoses, often reffered to as Convoluted Teflon® hoses or Corrugated Teflon® Hoses, are preferred. Stainless Steel braided PTFE Convoluted hose consists of an inner sprial PTFE relatively thin walled convoluted tube and an outer reinforced braid.
The convoluted design enhances flexibility and kink resistance, reducing the risk of hose damage during operation. When combined with external stainless steel braiding, PTFE convoluted hoses can also handle moderate to high pressures while retaining their flexibility and structural integrity.
The outer reinforcement consists of multiple layers of fine stainless steel wires, precision-braided to enhance the hose’s mechanical strength and pressure handling capability. Based on the pressure requirements, Ocelflex offers single, double and triple braid reinforced Convoluted PTFE Hoses ( or Corrugated PTFE Hoses ).
Ocelflex offers a wide range of braid constructions over the Convoluted PTFE Hoses, including 24, 36, 48, and 96 carriers, using bright annealed and high tensile stainless steel wires for superior durability and consistency.
At Ocelflex, the inner PTFE tube is formed using a precision-controlled die and thermally processed to achieve a stable and uniform thickness structure. The helical convolutions, often referred to as corrugations, are specifically engineered to deliver maximum flexibility, even in shorter hose lengths or complex routing conditions.
Ocelflex' specially engineered and optimized convolution geometry with a wider pitch angle provide enhanced flexibility and cleanability, even for hoses with larger inner diameters or limited installation lengths, without compromising performance.
Ocelflex' tufted ( tafted ) or flared end connections incorporate a continuous PTFE liner, ensuring zero media contact with metal surfaces, making them ideal for high-purity and corrosive applications. We offer flared / tafted connections for all PTFE Hose variations including electrically conductive ( or anti static ) and vacuum PTFE hoses.
We manufacture stainless steel braided ptfe hoses with Inner Diameter ranging from 3/8 inch ( DN 10 ) to 6 inch ( DN 150 ).
We can manufacture Convoluted Bore PTFE Hoses of customised lengths for any size. Lengths are manufactured upto 50 meters for smaller sizes and upto 10 meters for larger sizes.
Suitable for minimum temperature of - 60 ℃ and maximum temperature of upto 260 ℃.
Ocelflex's Teflon® convoluted bore hoses can withstand upto 250 bar pressure rating and full vacuum conditions.
Inner Tube Material :
Polytetrafluoroethylene (PTFE ) 100% virgin granules.
Outer Reinforcement Material :
Stainless Steel 304 (1.4301), Stainless Steel 304L (1.4307)
Stainless Steel 316 (1.4401),
Stainless Steel 316L (1.4404)
Polypropylene ( PP ), Carbon Fiber
ISO 8031 : 2020, FDA 21 CFR 177.1550
Ocelflex' Heavy Walled PTFE Lined hose is designed with a thick PTFE lining of uniform thickness 3 mm to 8 mm and and outer heavy duty stainless steel braided flexible connector construction.
The PTFE liner is extruded outside the heavy walled PTFE Hose and flared or tufted, as a result of which the inner media does not come in contact with any metal surface. Outer thick walled stainless steel braided protection makes it ideal for applications in which the external environment may be corrosive.
Unlike other heavy duty PTFE hoses available in the market, Ocelflex' heavy walled PTFE Lined Hoses offer more flexibility and thermal compensation. The heavy walled PTFE Lined Hoses behave more like a rigid pipe in smaller lengths.
Ocelflex offers a wide range of braid constructions, including 24, 36, 48, and 96 carriers, using bright annealed and high tensile stainless steel wires for superior durability and consistency.
At Ocelflex, the smooth inner surface provides better cleanability and drain-ability, at the same time adequate outer PTFE Hose protects the assembly against external corrosive environments.
Heavy walled PTFE Hose is 100% leak tested and a cost effective solution for a wide range of applications in pharmaceuticals and chemical industries.
We manufacture stainless steel braided ptfe hoses with Inner Diameter ranging from 1.5 inch ( DN 40 ) to 10 inch ( DN 250 ).
We can manufacture Smooth Bore PTFE Hoses of customised lengths for any size. Lengths are manufactured upto 15 meters for smaller sizes and upto 10 meters for larger sizes.
Suitable for minimum temperature of - 60 ℃ and maximum temperature of upto 260 ℃.
Ocelflex's PTFE smooth bore hoses can withstand upto 300 bar pressure rating and full vacuum conditions.
Inner Tube Material :
Polytetrafluoroethylene (PTFE ) 100% virgin granules.
Outer Reinforcement Material :
Stainless Steel 304 (1.4301), Stainless Steel 304L (1.4307)
Stainless Steel 316 (1.4401),
Stainless Steel 316L (1.4404)
Flared PTFE Hoses (also commonly referred to as Tafted or Tufted PTFE Hoses) are engineered for high-purity applications where the conveyed media must remain entirely isolated from metallic components. By extending and folding the internal PTFE liner directly over the flange or fitting face, these assemblies create a continuous, chemically inert flow path.
In a standard assembly, media often comes into contact with metal hose tails or internal crimp collars. The Flared PTFE Hose design eliminates this by using a single-piece construction. The inner tube is extruded and then mechanically flared (turned back) over the fitting, ensuring a PTFE-to-PTFE sealing surface.
Advantages over standard crimped PTFE fittings :
The seamless, joint-free transition eliminates "dead spaces" where particles or bacteria can accumulate. This makes it the gold standard for pharmaceutical and food-grade processes.
Unlike standard fittings that restrict the internal diameter (ID) at the connection point, a Tafted PTFE Hose maintains a consistent ID throughout the entire assembly, minimizing pressure drops and turbulence.
Because the liner itself acts as the primary seal, the need for internal crimping—a common failure point—is removed. This single-piece architecture provides a reliable, gasket-free seal in many configurations.
By ensuring the media only touches PTFE, the assembly remains 100% resistant to corrosive chemicals that would otherwise degrade metallic fittings.
Smooth Bore PTFE Hose
Convoluted PTFE Hose
Heavy Walled PTFE Hose
The Tufted PTFE Hose is the preferred choice for industries demanding high-integrity fluid transfer, including:
- Biotechnology & Pharma: For sterile transfer of active ingredients.
- Chemical Processing: Handling aggressive acids and bases.
- Food & Beverage: Ensuring zero flavor contamination and easy sanitization.
PTFE Expansion Joints
Two, Three and Four and Triple Corrugated PTFE Expansion Joints. Click to know.
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